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  • Mailer box for bar soap with insert
  • tuck top mailer box for clothes
  • E-commerce mailer box for cosmetics
  • Mailer box with Folding cardboard tray for candles
  • large handle mailer box with tab for 6 bottles of wine box
  • 1 piece folding mailer box with cardboard tray for flashlight
  • 1 piece mailer box for mobile and electronics
  • corrugated mailer box for water bottle
  • mailer box with cardboard insert for toys
  • safe shipping box for Vitamins
  • Puzzles postal box
  • Printed shipping box for leather wallet and laptop
  • Shipping mailer box for sportswear
  • shipping mail box for books
  • shipping box for 3 bottles of wine with handle
  • printed mailer box for keyboards
  • mailer box for skincare
  • large Corrugated boxes for toys
  • custom printed shipping box for Supplements
  • corrugated tuck top box for bath products
  • Custom Mailer for hair paste with inlay
  • custom shoes mailer box
  • printed mailer box for fragrances
  • custom mailer box for honey with inlay
  • custom window shipping box
  • Cake box
  • cling wrap aluminium foi boxes with disposable PET cutting board
  • Mailer box for bar soap with insert
  • tuck top mailer box for clothes
  • E-commerce mailer box for cosmetics
  • Mailer box with Folding cardboard tray for candles
  • large handle mailer box with tab for 6 bottles of wine box
  • 1 piece folding mailer box with cardboard tray for flashlight
  • 1 piece mailer box for mobile and electronics
  • corrugated mailer box for water bottle
  • mailer box with cardboard insert for toys
  • safe shipping box for Vitamins
  • Puzzles postal box
  • Printed shipping box for leather wallet and laptop
  • Shipping mailer box for sportswear
  • shipping mail box for books
  • shipping box for 3 bottles of wine with handle
  • printed mailer box for keyboards
  • mailer box for skincare
  • large Corrugated boxes for toys
  • custom printed shipping box for Supplements
  • corrugated tuck top box for bath products
  • Custom Mailer for hair paste with inlay
  • custom shoes mailer box
  • printed mailer box for fragrances
  • custom mailer box for honey with inlay
  • custom window shipping box
  • Cake box
  • cling wrap aluminium foi boxes with disposable PET cutting board

Custom
Corrugated Mailer Box

Designed for Delivery,

Built for Branding.

  • Durable Corrugated Construction
  • Easy to Assemble & Seal
  • Ships & Storage Flat
  • Premium Printable Surface
  • Efficient Storage & Handling
  • Highly Recyclable & Biodegradable

The Complete Shipping Solution:
Protect Your Products, Promote Your Brand

Key Features of Our Mailer Boxes:

  1. Unmatched Convenience & Efficiency

    • Self-Locking Base: Features an auto-bottom design that locks securely without the need for tape, enabling rapid assembly and reducing labor costs.

    • Ships Flat: Stores and ships flat, dramatically saving on warehouse and freight space.

    • Ready to Ship: Easily filled, closed with a tuck-top or flip-top lid, and labeled—streamlining your entire fulfillment process.

  2. Superior Product Protection

    • Durable Corrugated Construction: Made from sturdy, crush-resistant corrugated cardboard (like E-flute or B-flute) that provides excellent protection during transit.

    • Secure Fit: Available in standard and custom sizes to ensure a snug fit for your product, minimizing movement and damage.

    • High Stacking Strength: Designed to withstand being stacked in delivery trucks and warehouses, ensuring your product arrives in perfect condition.

  3. Powerful Branding & Marketing Canvas

    • Premium Printable Surface: Offers a superior canvas for high-quality, full-color printing. Showcase your logo, brand colors, and design to make a lasting first impression.

    • Walking Billboard: Your brand travels visibly from warehouse to doorstep, generating impressions at every stage of the journey.

    • Enhanced Unboxing Experience: Transforms a simple delivery into a branded event, increasing customer satisfaction, loyalty, and social media sharing.

  4. Sustainable & Professional Choice

    • Eco-Friendly Material: Typically made from recyclable and biodegradable materials, with options for high post-consumer recycled content.

    • Reduced Waste: Eliminates the need for excess outer packaging or additional tape.

    • Professional Appearance: Presents a polished, cohesive, and trustworthy image that reflects the quality of your brand and product.

Ready to get a quote or need more info? Contact our team.

Finding the Perfect Fit: A Mailer Box Style Guide

Elevated Unboxing: Cosmetic Mailer Box Design Inspirations

Damage-Free & Sustainable: Custom Self-Sealing Boxes for Skincare Brands

Unfold Your Brand. Protect Your Apparel.

Pack flat. Pop up. Impress. The perfect fit for your apparel business. Protect your apparel from warehouse to wardrobe.

All-in-one Solution for Printing and Packaging

CUSTOM SIZE BOX
Custom Size

Control and customize the size to personalize and beautify your product.

Custom Material

Massive selection of materials. Certainly can have one to suit your printing and packaging.

CUSTOM PRINT BOX
Custom Printing

Choose the ideal printing method for your item to make your brand shine.

Rmbossed & UV
Custom Finish

A unique finish for printing items and packaging always wins customer attention.

Structural of Corrugated Mailer Boxes

The genius of the mailer box lies in its design as a single flat piece of material that folds into a sturdy container. The main components:

  • Flat Blank: It starts as a flat sheet of corrugated cardboard, which is efficient for storage and transport.

  • Bottom Tray: When folded, the bottom forms a simple tray-like structure that holds the product.

  • Interlocking Top Lid: The top is designed with flaps and wings that fold over and lock securely into the bottom tray, typically using tuck flaps or locking tabs.

  • Double-Wall Strength: Because the sides of the box are formed by two layers of cardboard (from the top and bottom overlapping), they provide extra durability and protection for the contents during shipping

structural of shipping mailer carton box
Mailer Box surface finish

Surface Finishing Techniques

  • UV Coating: A coating cured instantly by ultraviolet light. It offers high durability and can be high-gloss or matte. Spot UV is a variation where it’s applied only to specific areas (like a logo) to create contrast and a tactile highlight.

  • Varnishing: A general term for applying a clear coating. It can be done for gloss, matte, or texture (like soft-touch). A basic varnish can also provide scuff resistance.

  • Gloss Lamination: Adds a shiny, reflective film. It makes colors pop, provides a smooth texture, and offers excellent protection against moisture and tearing.

  • Matte Lamination: Adds a non-reflective film. It provides a smooth, sophisticated, and elegant look, is resistant to fingerprints, and offers the same high level of protection as gloss lamination.

  • Hot Stamping, Embossing / Debossing, and textured finishes are used to add premium, tactile, and visual effects to the box.

Corrugated Cardboard Inserts

This is one of the most popular and versatile choices. Made from the same material as the box, these inserts are created through die-cutting, which cuts and scores the cardboard into specific shapes.

  • Pros: They are sturdy, cost-effective, fully customizable, and highly recyclable and eco-friendly. They can be designed as simple dividers, more complex folding trays, or even integral parts of the box.

  • Best for: Lightweight to medium-weight items like books, cosmetics, clothing, and food products.

 

Corrugated Cardboard Inserts
zipper shipping mailer carton

Zipper Shipping Mailer Carton

zipper mailer box is a innovative corrugated box designed with an integrated tear-away zipper strip for tool-free, effortless opening.

  • Easy Opening: A built-in pull-tab and perforated strip allow customers to open the box instantly without scissors or box cutters .

  • Tamper-Evident: The zipper mechanism breaks upon opening, providing clear visual evidence if the package has been previously opened .

  • Durable Protection: Made from sturdy corrugated cardboard (typically E or B-flute), it offers excellent protection during transit .

  • Customizable: The surface can be fully printed with branding, instructions, or designs, turning the box into a marketing tool .

Shipping mailer cartons cases
ONE-STOP PRINTING AND PACKAGING CUSTOM

The best choice for your ideal printing products and fashion packages.

Printing and Packaging Inspiration

Frequently asked questions

What is the lead time for the corrugated boxes or cartons?

The usual finish time is between 15 days. However, it may vary depending on:

  • Material
  • Order Quantities
  • Shipping routes
What is the minimum order quantity for custom printing corrugated boxes?

MOQ: 500 units for printing corrugated cartons,

1000 units for small corrugated boxes.

Contact us for exact MOQs tailored to your project.

What printing options do you offer for corrugated boxes?

Printing options include:

  • Digital printing
  • Offset printing

For sampling, we recommend digital printing, which is cost-eddective.

For bulk orders, we recommend offset printing because:

  • Quality – offset printing offers exceptional color fidelity that is easier to maintain
  • Cost-effective – the more you print, the lower the price per unit
  • Lead time – offset printing can print large quantities at a faster rate

Digital printing is also an option and provides cost-effective results for smaller orders.

Have other questions for us?
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